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The host of automatic tube sterilizer of fresh fruit juice is tube type high temperature sterilizer. The machine has characteristics such as compact structure, effective sterilization, convenient operation, wide adaptation, low cost and so on. According to users’ needs, it can be supplied separately UHT sterilization system, including tube-type sterilizing machine, preheating tank, and insulation tank, the homogenizer interfaces can prevent formatting milk stone, with the pasteurization function. It can also available the entire unit, including UHT sterilizing system and flash degassing system.
Directory
- Classification of Tube Sterilizer
- Usages of Tube Sterilizer
- Main Configuration of Tube Sterilizer
- Characteristics of Tube Sterilizer
- Technical Parameters of Tube Sterilizer
- Automatic Tube Sterilizer Finished Picture
Classification of Tube Sterilizer
Automatic configuration:it adopts computer procedure to control PLC technology, according to set process requirements, to control whole process of production, with CIP cleaning procedures to automatically clean.
Semi-automatic configuration: the whole process of operation is semi-automatically control. Operator can control the pumps, valves and back flow function on the control panel. By the temperature control PID to maintain the sterilization temperature. Sterilization temperature has a continuous record.
Usages of Tube Sterilizer
This sterilization Equipment is widely used in milk, juice, tea drinks, milk drinks, ketchup, condiments, beer, butter, ice cream, egg products, powder and other products.
Main Configuration of Tube Sterilizer
This unit is mainly composed of material system, high temperature hot water system, degassing system (optional), high pressure homogenization system(optional),CIP system, self-sterilizing aseptic system(optional) and control system and other system components.
Characteristics of Tube Sterilizer
1. the huge viscosity range. The use environment PH value is 1-14. It is suitable for sterile production of fresh milk, pasteurized milk, yogurt, colored milk, juice, tea
drinks, wine, ice cream, soy milk, beverage, jam, butter and other products. The products produced by UHT sterilization system can maintain 3-6 months under normal temperature (do not add any preservatives), thus eliminating the cold chain.
2. the equipment is automatically or semi-automatically controlled by computer with LCD touch screen operation.
3. instantaneous processing maintain the original flavor of the products.
4. PID temperature control system, sterilization temperature recorded continuously in real time.
5. the product has uniform heat treatment, heat recovery up to 90%。
6. the tube inside without any contact, no health dead corners, the product will not adhere to the tube, and the bellows can form high turbulence in sterilization
process, with a self-cleaning effect, so it is difficult to form tube fouling and pollution.
7. with a long continuous operating time and good CIP self-cleaning effect.
8. less spare parts, low operating costs.
9. easy to install, inspect and remove, convenient to maintain pipeline.
10. reliable material, affordable a higher product pressure.
Technical Parameters of Tube Sterilizer
Process parameters:25℃→105℃(10S)→90℃→40℃ return
Cooling water:1:2(≤30℃)
Model |
Capacity
(t/h) |
Consumption of steam
(kg/h) |
Pressure of steam
(bar) |
Electric power
(kw) |
Body size
(L×W×H) |
Weight
(kg) |
Tube diameter(Φ) | ||
Material |
Steam |
Medium | |||||||
HE-UHT-XGZ-1 |
1 |
130 |
2.5 |
1.9 |
3.3×1.6×2.0 |
1490 |
25 |
DN25 |
25 |
HE-UHT-XGZ-2 |
2 |
260 |
2.5 |
2.1 |
3.5×1.6×2.0 |
1590 |
25 |
DN32 |
25 |
HE-UHT-XGZ-3 |
3 |
390 |
2.5 |
3.0 |
3.5×1.8×2.0 |
1630 |
38 |
DN40 |
38 |
HE-UHT-XGZ-4 |
4 |
520 |
2.5 |
3.0 |
3.5×1.8×2.0 |
1870 |
38 |
DN40 |
38 |
HE-UHT-XGZ-5 |
5 |
650 |
2.5 |
3.0 |
3.5×1.8×2.0 |
2060 |
38 |
DN50 |
38 |
HE-UHT-XGZ-6 |
6 |
780 |
2.5 |
3.0 |
3.5×1.8×2.0 |
2250 |
51 |
DN50 |
51 |
HE-UHT-XGZ-8 |
8 |
1040 |
2.5 |
3.7 |
4.5×2.0×2.0 |
2500 |
51 |
DN65 |
51 |
HE-UHT-XGZ-10 |
10 |
1300 |
2.5 |
5.2 |
4.5×2.0×2.0 |
2800 |
51 |
DN80 |
51 |
HE-UHT-XGZ-15 |
15 |
1950 |
2.5 |
7.0 |
6.5×2.0×2.2 |
3500 |
63 |
DN80 |
63 |
HE-UHT-XGZ-20 |
20 |
2600 |
2.5 |
11.0 |
6.5×2.0×2.2 |
4300 |
63 |
DN100 |
63 |
Notes:
1. The parameters of tube sterilizer in the chart are reference( in kind prevail), if the customer requires otherwise, please put forward.
2. process parameters that need provided:material properties, sterilization process, specific requirements, etc.
3. auxiliary equipment: gas storage tank, air compressor, water storage tank and boiler. (customer need to equipped by themselves).
Automatic Tube Sterilizer Finished Picture
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