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Pan Spray(immersion) Autoclave adopts hot water forced circulation to sterilize canned food. The thermal shock to package is small. Compressed air and steam pass into the pot at the same time automatically control sterilization temperature and pressure, the control accuracy is high, and it can prevent container from reformatting and damaging. It is suitable for sterilization of flexible retort pouches, glass bottles, plastic bags, plastic bowls, and other canned food. In sterilization process, the sterilization pot should fill with heating medium (hot water), cans or bottles are always immersed in water (it is also known as immersion). Automatic is the valve action in sterilization process, heating, cooling, security pressure are all processed automatically, until the end of the process.
Directory
- Classification of Autoclave
- Structure of Autoclave
- Usages of Autoclave
- Characteristics of Autoclave
- Technical parameters of Autoclave
- Technical requirements of Autoclave
- Pan Spray(immersion) Autoclave finished Picture
Classification of Autoclave
1. According to material, there are SUS304 and carbon steel(Q235-B)
2. According to heating type, it can be divided into steam heating and electric heating.
3. According to control type, it can be divided into manual control, semiautomatic control and automatic control.
Structure of Autoclave
The pot includes body, lid, swivels, tracks, seals, rollers, locking wedge, steam, and nozzle, cooling pipe and valves and so on.
The control system includes PLC control, touch screen and control cabinet.
Accessories includes pallet, pallet trucks, outside carts, circulation pump, water pump, pipe valve.
Usages of Autoclave
The sterilization equipment is widely used in meat products, soybean products, egg products, poultry, fruits and vegetables, tea drinks, snack food processing, pharmaceutical industry and other fields.
1. metal containers
2. plastic containers
3. soft bag
Characteristics of Autoclave
1. Short sterilization time with high temperature
This machine adopts two cans hot water cycle, the hot cans can be pre-heated to the desired temperature and then for sterilization, thus reducing the sterilization time and improving working efficiency.
2. The working medium using in sterilization process can be used cycled, thus saving consumption of energy, time, labor force and material, reducing producing costs.
3. Converting the direction of flow ensures uniform temperature and no dead ends
The cycle water in sterilization pot goes to up, down, left and right totally eight points, uniform conversion ensures the heat distribute for each point from temperature improving, sterilization, temperature reducing and cooling, achieve the best bacterial effect.
4. Can be set to one type and multi stage sterilization
According to customers, the products can be set several sterilization stages and temperature cooling stage. The use of bimodal sterilization makes the product suffered the minimum heat, so that each product can be sterilized in a reasonable condition.
5. Function of measuring F
According to different requirements, respectively install computing power which is configured to measure F value. All sterilization data, including sterilization conditions, F value time-temperature curve, time-pressure curve can be saved and printed through data processing software, for use in future production management.
6. Storage of sterilization formula
According to different products, it can set and save hundred of bactericidal formula.
Technical parameters of Autoclave
Volume |
600L |
1100L |
1900L |
2200L |
3100L |
4000L |
Body diameter (mm) |
800 |
900 |
1000 |
1100 |
1100 |
1200 |
Body length (mm) |
1000 |
1500 |
2000 |
2000 |
3000 |
3000 |
Material |
SUS304/ Q235-B | |||||
Designed pressure |
0.35MPa | |||||
Working pressure |
<0.3MPa | |||||
Designed temperature |
140.7℃ | |||||
Working temperature |
<135℃ |
Notes:
1. The parameters of autoclave in the chart are standard configurations. Any specific requirements, please let us know.
2. The process parameters that need provided when choosing the retorts: the nature of material, sterilization process, specific requirements, etc.
3. Accessories: storage gas tank, air compressor, water tank, boiler.
Technical requirements of Autoclave
1. File support: the structural size drawing of the device (PDF) and instructions are available.
2. Required by operated function, the following criteria are adopted to design, manufacture and test
A. << Standards for quality control of pharmaceutical production (Revised 1998)>> terms of Chapter IV 31-37;
B. << The Steel Pressure Vessel (GB150-1998)>>;
C. << The Steel Welding Normal Pressure Vessel (JB/T 4735-1997)>>;
D. << Food Machinery Safety and Heath (GB 16798-1997)>>.
Pan Spray(immersion) Autoclave finished Picture
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